You decide what to make and how to make it. We handle everything that needs to be designed, simulated, documented, and delivered.
After confirming reference products or images, we conduct a competitive tear-down: structural approach, material selection, surface treatment, cost range, process path — identifying what to borrow and what to improve, giving you a clear competitive reference.
Based on your product form and functional requirements, we deliver 3 viable approaches compared side-by-side: material unit cost, tooling cost, production cycle, yield experience, supplier availability — with a recommended approach and rationale.
Based on your product line differences, we do platform planning: identify shared vs. derivative parts, mold interchangeability analysis, tooling investment sharing recommendations. Design once, cover multiple SKUs.
Before any CAD work begins, we run a structure × assembly × thermal pre-check: probing heat source power, thermal path, assembly direction, sealing requirements — delivering a pre-CAD confirmation checklist so nothing gets overlooked.
Based on product type and positioning, we deliver CMF trend references, a structural feasibility pre-assessment checklist, and scoring dimensions for design review. Turns ID review from gut feeling into measurable criteria.
Once positioning is confirmed, we produce 3–5 color scheme cards: each with primary color, secondary color, surface finish, and reference product links. Direction is locked before rendering — fewer wasted Keyshot iterations.
After the exterior design is confirmed, we optimize the CNC structure: identify features replaceable by die-casting or stamping, provide boss/clip vs. brass-standoff/screw substitution rules, and output before/after machining time comparison.
For parts requiring injection molding, based on section views and material description, we predict defects: rib-to-wall ratio violations, gas trap/weld line risk zones, gate quantity and position recommendations, draft undercut risks, sink/warpage risk points. We discuss internally first, then bring conclusions to the mold maker — one conversation, everything covered.
Based on product and volume information, we prepare a mold review meeting checklist: 10–15 structured questions covering gate type, ejector layout, cooling design — each with expected answer ranges. One meeting, nothing missed, no repeated mold revisions.
Based on the assembly sequence, we run an assembly process check: flag interference risks, verify screw/snap-fit access clearance, cable routing and anchoring notes. Assembly issues caught at the drawing stage — no costly trial-production mold fixes.
Combined with the manufacturing process flow, we produce the BOM list: machined parts, sheet metal, plastic, standard, off-the-shelf — each categorized with supplier type and a three-tier classification: catalog-buy / needs-note-to-customize / must-be-custom. Procurement BOM goes from gut feeling to documented system.
Based on your key requirements, we output complete technical notes for engineering drawings: general tolerance grade, surface treatment requirements, deburring specs, cosmetic surface definitions.
Combined with our ID work, line drawings, and design key points, we draft the design patent application: design description text, claim points, differentiation from competitors. Hand to your patent agent for final polish.
Based on ID and appearance requirements, we mark positions and content, then produce screen print/laser etch specs: ink type, mesh count, positioning reference, inspection criteria — pending your confirmation before production. Supplier-ready documentation, fewer sample-matching rounds.
Based on function description and operation steps, we write the complete product manual draft. You review and edit, then print or publish.
Understanding your core selling points, we produce promotional copy and packaging comparison: cardboard, corrugated, blister, EVA — four options compared side-by-side.
Based on assembly sequence and key caution points, we output standard SOP-format assembly work instructions: with inspection checkpoints and tool specifications. Production-line ready.